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MULTI LAYER CERAMIC CAPACITORS (MLCC)

Green Ceramic, A basic capacitor consists of two conducting electrodes separated by an insulating dielectric material.  Multi-layer ceramic capacitors consist of a large number of closely spaced parallel electrodes between thin layers of a high-capacitance ceramic material.

Major Considerations:

  • Nuisance dust in ‘dry’ dicing operations
  • Blade clogging
  • Layer smearing and shorting


Saw:

7124, high level of automation, large blade size for better Cost -of -Ownership

Blade:

  • 4″ Nickel (standard or serrated edge) and steel core Nickel Blades
  • OD Ø: 2”, 3″, 4″
  • Diamond grit size: 30 – 70 µm
  • Thickness: .006″ – .014” (0.15 – 0.35 mm)


Process Parameters:

  • Feed rate: 50 – 250 mm/sec
  • Spindle speed: 12 –30 krpm
  • Possible for both ‘dry’ and ‘wet’ dicing
  • Relatively frequent dressing to clean blade from debris